For the traditional labor-intensive footwear industry, facing the disappearance of the demographic dividend advantage, the labor cost has increased sharply, and the transformation and industrial upgrading of enterprises are imminent and urgent. With the informatization and deep integration of China's "Made in China 2025 Strategy" proposed by China, intelligent manufacturing is the main direction of integration of the two industries. The upgrading and transformation of the footwear industry is also inseparable from intelligent manufacturing.
Individual needs are the driving force behind intelligent manufacturing
With the development of the Internet, consumers' voices are getting stronger and stronger. The first driving force for future value comes from consumers, not factories. We can imagine such a scenario: Imagine that one day, you suddenly want a pair of sneakers with your own characteristics. You can take out your mobile phone, open the app, and enter your customized needs such as style, color, material, and size. You can wait for the shoe factory to arrange the design, production, packaging and distribution. In the process of waiting, the shoe factory will also feed back the progress to your mobile phone in real time. Such customized intelligent production and consumption are not far from us under the strong support of the mobile Internet.
In the current footwear industry, automated equipment that can completely replace humans has not yet been developed. However, local equipment automation has been formed abroad, and more and more applications have been applied to the production process, especially the more dangerous processes, such as shoe sole fluffing, brushing, polishing, waxing, etc., all use automatic machinery Arm or specialized machine handling. In addition, the robot can automatically apply glue, take finished shoes, and trim. Pick and place hoe in automated production, guide PU casting head in sole production. The transmission link is even more automated, and the implementation of the automatic hanging system reduces the back and forth movement of personnel, reduces manual investment, and reduces labor costs. It also improves product quality.
Informatization is the technical guarantee for intelligent manufacturing
The implementation of automated equipment does reduce labor costs, but it still cannot fully adapt to small batches and multiple orders. Because different craft requirements for different styles of shoes still require manual programming, these additional costs make it still suitable for mass production of a single style. In order for the automation equipment to truly function, it is still necessary to combine ERP, APS, MES and other information management software with the hardware of the production line to adapt to the change of style, so as to issue the next production process instruction and direct the equipment to carry out independent production. At the same time, E-commerce big data, ERP, MES and other information systems are implemented to realize the vertical integration of the enterprise. Through the information management of SCM, a real-time collaborative connection between market end customers, internal departments of the enterprise, and upstream and downstream suppliers is formed. supply chain. Reaching the highest level of the supply chain CPFA (Collaborative Planning Forecasting and Replenishment) Collaboration-Planning-Forecasting and Replenishment.
Through information technology and digital technology, the company upgrades all-round intelligent manufacturing from R & D, design and production to storage, logistics and terminal sales. The industrial information physical system based on the Internet of Things, cloud computing, and big data can optimize the human, financial, and material resources in the production management process, so that management can understand the real-time overview of front-line production, and can find and trace the source of events to enable production. And management intelligence.
The upgrading and transformation of the shoe industry needs to be put in the overall thinking of the C2M model
C2M must be the mainstream business model in the future information economy era. It is reflected in the customer-centered decision of the company's marketing model, product definition, service definition, production rhythm and other links. This will form a customer's obsessive requirements for the company, requiring the company To achieve the coordination of the supply chain and the flexibility of the production line to achieve the goal of rapid response.
The upgrading and transformation of the intelligent manufacturing of the footwear industry has already possessed the driving force of individual needs and technical guarantees of network, information and digitalization, and has the basic conditions for the transformation of a shoe-making country into a shoe-making country. Seize the opportunity, advance the intelligent manufacturing of the footwear industry in an orderly manner, and improve the comprehensive strength of the enterprise.
Company Website: http://www.gdlitai.com/
Company Address: No. 48, Chenwu Road, S256 Provincial Road, Houjie Town, Dongguan City, Guangdong Province
Mobile phone number: 13731739215 (same number on WeChat)
Main Products: Sulfurizing and setting machine, heating setting machine, freezing and setting machine, sulfurizing refrigerator, wrinkle removing machine, steam humidifier, quick freezer, overhead refrigerator, vacuum sulfurizing machine